Dynamic Analysis in Pro/MECHANISM

 

 

With Pro/MECHANISM we can also do a Dynamic Motion analysis. Your Pro/ENGINEER assembly can now be used to do the following:

 

·         Verify the mechanism’s correct motion. You can simulate the motion and check the position, velocity, and acceleration of the mechanism’s components.

·         Check for interference between the mechanism’s parts as it moves.

·         Find the correct configuration of parts for your final assembly by using packaged components and Motion’s assembly analysis.

·         Determine the motion and reactions resulting from given applied loads.

·         Determine the loads at bearings and joints.

 

As an example we will analyze the compressor assembly from an earlier exercise as a mechanism. The procedure is identical to the kinematic analysis done in an earlier exercise. Let us assume all parts are made out of steel and the crank is rotating at 1000 RPM.

 

1.   Define the material properties of the components.

Assume all parts to be made of steel: Click on the ‘Define Mass Properties’ tool icon on the right , or Edit -- Mass Properties. Select a part, pull down Define Property by and select Density. Enter value 7.827e-9 tonne/mm3 (for steel) – click Apply and repeat process for all other parts, next click OK.

2.   Rotating the Crank:

In our simulation we want to look at the piston-crank mechanism for a single revolution. Since the crank rotates at 1000 rpm one revolution will take 60/1000 = 0.06 seconds. The position of the crank will change in the simulation duration from 0 to 360o. The slope of the ramp defining the crank position is then calculated to be:

360 / period = 360 / 0.06 = 6000 deg/sec

To modify the existing driver rotating the crank:

Select in the Mechanism section of the ModelTree the Servo Motor called Crank. Right-click it and select Edit Definition. Next select the Profile tab and set Specification to Position and as Magnitude Ramp. Enter 6000 in the B field, leave the Constant A field at 0. The start position will be 12 o’clock. Click OK.

 

3.   Setup the Analysis:

Click on the Define Analysis-icon , or use Analysis -- Mechanism Analysis.

The model is now ready for a motion analysis. Call it Crank.  Check that Type is set as Dynamic. Under Preferences tab set Graphical Display parameters to:

Select Length and Frame Count

Duration: 0.06

Frame Count: 101

 

4.Run the Analysis:

Select Run to start the analysis.  The model display will start moving as the analysis is running.

Once the model has finished running, select Ok to exit "Analysis Definition" dialogue box.  The motion analysis results are now available. 

 

5.To look at the mechanism in motion:

Select Replay previously run analyses tool , or Analysis – Playback to activate the "Playbacks" dialogue box.  We can view the mechanism in motion and can check for interference between components also. Click on the appropriate checkbox for interference checking.

 

6.   To produce a motion envelope a FRA-file needs to be generated by clicking on the Create Fra File icon.

 

 

To obtain graphs of velocity, acceleration, reaction forces and torques use:

You can view measure results and create new measures by clicking , or use Analysis –  Measures to access the Measure Results dialog box.

In the Measure Results window popping up create your measures by clicking on the Create new measure icon and select the desired variables to plot. Note reaction forces are selected under Connection Reaction.

 

 

 

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